Differential assembly line
At present, the traditional automobile industry seeks to upgrade, the continuous development of new energy vehicles, the rise of new forces in car manufacturing, the transformation of the automobile industry has spawned a large number of automation needs. The high requirements of transformation standards, complex process flow and many kinds of workpiece are the long-term challenges faced by auto industry automation. All kinds of typical transformation, such as auto parts machine adding and polishing, spraying powder, parts coating and assembly, welding, etc.
Shandong Desheng Robot integrates typical customer needs in the automobile industry, Launch a variety of spraying powder project, reducer, reducer shell cover, steering knuckle, vice shaft gear, differential automatic assembly line, automatic steering knuckle hub before and after the automatic assembly line, assembly line, the main reducer assembly parts assembly line, automatic transmission assembly line, engine glue extension line, transmission shaft tie rod assembly assembly line, automobile frame welding production lines, all kinds of zero Parts special welding workstation, automobile cockpit welding production line and other solutions.
Difficulties in differential project:
At present, heavy duty differential assemblies for trucks at home and abroad are assembled by manual or semi-automatic assembly lines.
The labor intensity of the assembly process is high, and the assembly quality is greatly affected by manual assembly.
Scheme highlights:
The automatic differential assembly line mainly includes the handling robot system, the assembly robot system, the shell and upper cover automatic loading and circulating transmission line, the gear automatic loading system, the gasket automatic loading system, the long and short shaft automatic loading system, the bolt automatic loading system, the material transport trolley and tray, the gear automatic assembly workstation, the upper cover and bolt assembly workstation, the abnormal parts manual assembly platform, the unloading trolley positioning system Visual system, safety protection system, pneumatic system, electrical control system, etc.
The assembly line consists of four six axis robots, four 2D vision cameras, two 3D vision cameras, two sets of force control sensors and information management software. It realizes the digitalization, informatization and automatic assembly process from the feeding and handling of differential parts, high-precision shaft hole assembly (the fit clearance between shaft and hole is 0.02mm-0.06mm) to product information management.
