From "Made in China" to "created in China", the independent research and development of differential automatic assembly line has been successfully introduced to the market
Manual truck differential assembly line has existed for decades since its emergence, and this type of assembly line played an indelible role in the development of the automobile industry at the beginning of its birth. But with the rapid development of science and technology in the 21st century, this traditional assembly line has been difficult to adapt to the development requirements of the new era. A series of problems, such as high work intensity, large artificial factors, uncontrollable product stability and untraceable assembly process, have become increasingly prominent.
Shandong DE sheng robot self-developed differential automatic assembly line system, is a collection of industrial robots, the Internet of things technology, cloud computing and big data technology in the integration of the intelligent assembly system, and support the seamless connection with ERP, MES production management system, etc, to realize intelligent manufacturing and customized software and hardware system according to customer's requirements.
Automatic differential assembly line mainly includes handling robot systems, assembly robot system, shell and cover automation feeding conveyor line, the gear automatic feeding system, gasket automatic feeding system, axle bolts automatic feeding system, automatic feeding system, automatic material handling vehicles and tray, the gear assembly workstation, cover and bolt assembly workstation, abnormal manual assembly Positioning system, vision system, safety protection system, pneumatic system and electrical control system, etc.
Contains four six axis machine on the assembly line 2, 4 sets of 2 d vision camera, camera 3 d vision, two sets of force sensor and information management to soften, realizes from differential parts feeding, handling, high-precision shaft hole assembly (shaft hole fit clearance between 0.02 mm to 0.06 mm) to the product information management digitalization, informatization and fully automatic assembly process.
It is worth mentioning that the differential automatic assembly production line system of Shandong Desheng Robot has also won the honorary title of Shandong Technological Innovation Project in 2021. The recognition of this product is the recognition of Shandong Desheng robot intelligent research and development system and technological innovation ability, and it is also an incentive!
This product focuses on solving the high-precision assembly of the differential cross shaft and the mounting hole of the housing. The clearance of the axle hole is only 0.02-0.06mm, which is the key point that has hindered the improvement of the automation degree of the differential assembly line for many years. The appearance of this product breaks the current situation that the automation degree of differential assembly line is only 50% in the industry for many years, and realizes the automation degree of the assembly process is 100%.
